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Base Material

EVA

The default base for most Amfit orthotic prescriptions. Available in multiple densities (durometers) to tune the balance between support and cushioning. CNC-milled to maintain shape and rebound through years of daily wear.

Use cases: general functional and accommodative orthotics, sports, postural cases, the 4 million-scan reference set our clinical workflow is built on.

Base Material

Cork / EVA

EVA core paired with a cork layer for added rigidity and longevity in the rearfoot and arch. Common where higher control is indicated and the patient needs a firmer ride than straight EVA provides.

Use cases: heavier patients, high-volume runners, occupational standing-all-day cases, certain rearfoot-control prescriptions.

Base Material

Carbon Fiber

Available since 2002 in the Amfit material library. Carbon fiber gives the highest strength-to-weight ratio of any material in the orthotic stack — rigid, thin, low-profile.

Use cases: elite athletes, slim-fitting dress and work footwear where insole thickness is constrained, prescriptions calling for sport-grade rigidity without bulk.

Base Material

3D Nylon

Additive-manufactured nylon for prescriptions where 3D printing is the right call — geometric complexity, lattice structures, or specific stiffness profiles that subtractive milling can't deliver.

Use cases: select sport-specific prescriptions, lattice-structured devices, R&D and one-off requests where the additive workflow is appropriate.

Material choice is part of the prescription.

Whether the orthotic is fabricated through Central Fabrication, In-House Milling, or the FootPrinter Program, every order specifies the base material and top cover up front. Each scan is processed through Correct & Confirm before milling, so material choice and clinical adjustments are confirmed together.

Central Fabrication

Full materials library

Specify EVA, Cork/EVA, Carbon Fiber, or 3D Nylon at order. Returned in as little as 3–7 business days.

In-House Fabrication

Stock what you mill

Practices keep inventory of the materials they prescribe most. Amfit supplies the blanks; you mill on demand.

FootPrinter Program

Same materials, no equipment

Submit via Scan App or foam impression; specify your material at order. Same library, no in-house lift.

Friction, moisture, comfort — the layer most patients feel first.

Top cover choice is specified per order and matched to the base material and the clinical indication. Plastazote, Poron-Plastazote, and other accommodative covers are available across all programs — including the SADMERC-approved diabetic configurations.

Not sure which material is right for the prescription?

Talk to an Amfit specialist about your patient population, prescription patterns, and the material configurations that fit.

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